ASM and HighTaiX design and manufacture special machines: production machines with industrial robots, automatic or semi-automatic. Applications include automotive, medical, industrial perfumery, and aerospace.

High-Speed Ultrasonic Cutting and Welding

Automated Packaging Machine for Food Pouch Packaging

The objective of this machine, developed in Sophia Antipolis, was to perform several successive operations on the fly and at high speed: cutting, filling, and then ultrasonic sealing of pouch packaging. This packaging is for pasty products (such as creams, shampoos, sauces, etc.) in sizes ranging from 40 mm x 60 mm to 80 mm x 200 mm.

Details of the different operations

  • Production of flexible, welded, and four-sided die-cut sachets from thin films containing juice in liquid, paste, or gel form
  • Continuous ultrasonic film sealing
  • Continuous or discontinuous dosing and filling
  • Perfect sealing ensured by welding through the juice
  • Ink/thermal marking, embossing Batch number
  • Film is fed from a 600 mm wide roll, slit to a usable width of 300 mm.

Results of the Automated Packaging Machine

The machine achieves a speed of 20 meters per minute on 7 parallel lanes, which allows a production of 1200 bags per minute, or 72,000 bags per hour.

  • Bag dimensions: width 40 to 80 mm, length 60 to 200 mm
  • Up to 7 bags across the width of the film
  • Filling range: 0.5 to 20 ml, optimal precision level
  • Scrolling speed of 12 to 20 m/min
  • Speeds up to 1200 sachets/min
  • Fully automated checkout and packing
  • Very quick format change (30 minutes)

ASM has designed and installed over 300 production machines. Here are a few examples of projects that might interest you: