{"id":1830,"date":"2020-11-19T13:57:06","date_gmt":"2020-11-19T11:57:06","guid":{"rendered":"http:\/\/asm.robin-druel.com\/realisation-dune-chaine-dassemblage-entierement-automatisee\/"},"modified":"2026-01-20T08:55:46","modified_gmt":"2026-01-20T08:55:46","slug":"chaine-d-assemblage-automatisee-p80","status":"publish","type":"realisations","link":"https:\/\/www.asm-indus.com\/en\/realisations\/chaine-d-assemblage-automatisee-p80\/","title":{"rendered":"Fully Automated Assembly Line"},"content":{"rendered":"<h2 class=\"wp-block-heading\">Fully Automated Line: Assembly, Testing and Mounting<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Our client, a leading European sanitary equipment manufacturer based in Monaco, contacted ASM to design a fully automated line for mounting, testing and assembling toilet flush valves.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Constraints related to this line<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The main challenges of this project were managing the layout of the line (limited area, multiple poles), the production rate (5 seconds for taps made up of 14 parts), the large number of workstations (23) as well as the management of Manufacturing Orders (several models of taps managed by the line) which involved the development of a supervisory tool communicating with our client&#039;s ERP and MRP.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Features of our Assembly Line<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">After 6000 hours of design and development, ASM delivered an assembly line with the following technical specifications:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Fully automated production line for a tap consisting of 14 parts<\/li>\n\n\n\n<li>23 workstations on a 15m long assembly line<\/li>\n\n\n\n<li>Integration of 3 2D vision systems<\/li>\n\n\n\n<li>Design of a custom-made robotic double arm<\/li>\n\n\n\n<li>Integration of 8 UNITRONICS PLCs for managing 23 workstations<\/li>\n\n\n\n<li>1 UNITRONICS main PLC with touchscreen for operator management of Manufacturing Orders, with dedicated user interface and integration with the client&#039;s ERP system<\/li>\n\n\n\n<li>Line output to 2 parallel test benches, integrated into the line<\/li>\n\n\n\n<li>Only the supply of the hoppers, with a 2-hour autonomy, needs to be managed by the operator.<\/li>\n\n\n\n<li>High production rates for large volumes: a tap assembled and tested every 5 seconds, or 3 million taps per year<\/li>\n\n\n\n<li>Dedicated monitoring tool developed by ASM with web-accessible dashboards\/production management<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1043\" height=\"346\" src=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale.jpg\" alt=\"\" class=\"wp-image-1270\" srcset=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale.jpg 1043w, https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale-300x100.jpg 300w, https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale-1024x340.jpg 1024w, https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale-768x255.jpg 768w, https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale-18x6.jpg 18w\" sizes=\"(max-width: 1043px) 100vw, 1043px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale.jpg\"><\/a>\u00a0<a href=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet2-original.jpg\"><\/a>\u00a0<a href=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet3-original.jpg\"><\/a><em>ASM has designed and installed over 300 production machines. Here are a few examples of projects that might interest you.<\/em>\u00a0:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/www.asm-indus.com\/en\/realisations\/ligne-de-production-avec-integration-de-10-universal-robots\/\">A production line integrating 10 Universal Robots\u00a0<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/www.asm-indus.com\/en\/realisations\/serigraphie-rapide-8-couleurs-articles-verriers\/\">A quick screen printing process using 8 glass colors<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/www.asm-indus.com\/en\/realisations\/elevateur-de-chariot\/\">A trolley lift<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/www.asm-indus.com\/en\/realisations\/convoyage-pesage-et-melange-de-parfums-p102\/\">Conveying, weighing and blending of perfumes<\/a><\/li>\n<\/ul>","protected":false},"excerpt":{"rendered":"<p>Ligne Enti\u00e8rement Automatis\u00e9e : Montage, Tests et Assemblage Notre client, leader Europ\u00e9en des \u00e9quipements sanitaires de Monaco, a contact\u00e9 ASM pour concevoir une ligne enti\u00e8rement automatis\u00e9e de montage, de tests et d\u2019assemblage de robinets de chasse d\u2019eau. Contraintes li\u00e9es \u00e0 cette ligne Les principaux d\u00e9fis de ce projet \u00e9taient la gestion de l\u2019implantation de la [&hellip;]<\/p>\n","protected":false},"featured_media":1270,"template":"","types-de-machines":[38,45],"secteurs":[8,12],"class_list":["post-1830","realisations","type-realisations","status-publish","has-post-thumbnail","hentry","types-de-machines-chaine-assemblage-automatisee","types-de-machines-robotique","secteurs-biens-de-consommation","secteurs-industrie"],"aioseo_notices":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Cha\u00eene d&#039;Assemblage Enti\u00e8rement Automatis\u00e9e - ASM Indus<\/title>\n<meta name=\"description\" content=\"Nous avons d\u00e9velopp\u00e9 une solution innovante pour acc\u00e9l\u00e9rer votre processus d&#039;assemblage enti\u00e8rement automatis\u00e9e pour les robinets de chasse d&#039;eau..\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.asm-indus.com\/en\/realisations\/chaine-d-assemblage-automatisee-p80\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Cha\u00eene d&#039;Assemblage Enti\u00e8rement Automatis\u00e9e - 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