{"id":1624,"date":"2018-02-10T11:37:56","date_gmt":"2018-02-10T11:37:56","guid":{"rendered":"http:\/\/asm.robin-druel.com\/?page_id=1624"},"modified":"2020-08-17T17:04:45","modified_gmt":"2020-08-17T15:04:45","slug":"ligne-automatisee-p17","status":"publish","type":"page","link":"https:\/\/www.asm-indus.com\/en\/ligne-automatisee-p17\/","title":{"rendered":"Automated Line"},"content":{"rendered":"<p>You are here &gt; Complete Lines &gt; Automated Line (<a class=\"boutonSuivant\" href=\"https:\/\/www.asm-indus.com\/en\/realisations\/stockage-automatise-p29\/\">next &gt;&gt;<\/a>)<\/p>\n<h1>\u2013OFFLINE VERSION\u2013 Creation and Integration of a Fully Automated Production Line<\/h1>\n<p><img fetchpriority=\"high\" decoding=\"async\" title=\"ASM Special Machines Automation - Automated lines\" src=\"\/wp-content\/uploads\/2018\/02\/Photos_ASM_03_820x135_Ligne-Automatise.jpg\" alt=\"ASM Machines Sp\u00e9ciales Automatisation - Lignes automatis\u00e9es\" width=\"820\" height=\"135\" \/><\/p>\n<h2>Mission Objectives<\/h2>\n<p>Our client, a European leader in sanitary equipment, contacted ASM to design a fully automated line for mounting, testing and assembling flush valves.<\/p>\n<p>The main challenges of this project were the management of the installation of the line (limited area, multiple posts), the production rate (5 seconds for valves made up of 14 parts), the large number of workstations (23) as well as the management of Manufacturing Orders (several models of valves managed by the line) which involved the development of a supervision tool communicating with the ERP and the CAPM of our client.<\/p>\n<h2>Results<\/h2>\n<p>After 6000 hours of design and development, ASM delivered a line with the following technical characteristics:<\/p>\n<ul>\n<li>Fully automated production line of a faucet consisting of 14 parts<\/li>\n<li>23 workstations on a 15m long chain<\/li>\n<li>Integration of 3 2D vision systems<\/li>\n<li>Design of a custom-made double robotic arm<\/li>\n<li>Integration of 8 UNITRONICS PLCs for the management of 23 workstations<\/li>\n<li>1 main UNITRONICS touch screen PLC for the management of Manufacturing Orders by the operator, with dedicated user interface and integration with the client&#039;s ERP<\/li>\n<li>Line output to 2 test benches in parallel, integrated into the line<\/li>\n<li>Only the supply of the hoppers, with an autonomy of 2 hours, is to be managed by the operator<\/li>\n<li>High production rates for large volumes: a valve assembled and tested every 5 seconds, i.e. 3 million valves per year<\/li>\n<li>Dedicated supervision tool developed by ASM with Dashboards \/ Production Management in web access<\/li>\n<\/ul>\n<p><a href=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet-originale.jpg\" rel=\"shadowbox[mixed]\"><img decoding=\"async\" title=\"ASM Special Machines Automation 1\" src=\"\/wp-content\/uploads\/2018\/02\/robinet-mini.jpg\" alt=\"ASM Machines Sp\u00e9ciales Automatisation 1\" width=\"100\" height=\"92\" \/><\/a>\u00a0\u00a0\u00a0<a href=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet2-original.jpg\" rel=\"shadowbox[mixed]\"><img decoding=\"async\" title=\"ASM Special Machines Automation 2\" src=\"\/wp-content\/uploads\/2018\/02\/robinet2-mini.jpg\" alt=\"ASM Machines Sp\u00e9ciales Automatisation 2\" width=\"100\" height=\"93\" \/><\/a>\u00a0\u00a0\u00a0<a href=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/robinet3-original.jpg\" rel=\"shadowbox[mixed]\"><img loading=\"lazy\" decoding=\"async\" title=\"ASM Special Automation Machines - Cam 1\" src=\"\/wp-content\/uploads\/2018\/02\/robinet3-mini.jpg\" alt=\"ASM Machines Sp\u00e9ciales Automatisation - Cam 1\" width=\"100\" height=\"92\" \/><\/a>\u00a0 \u00a0<a href=\"https:\/\/www.asm-indus.com\/wp-content\/uploads\/2018\/02\/Video_SIAMP_HD_avec_Logo_1.flv\" rel=\"shadowbox[mixed]\"><img loading=\"lazy\" decoding=\"async\" title=\"ASM Special Machines Automation - Cam 1 video line automated ASM\" src=\"\/wp-content\/uploads\/2018\/02\/Player_01_100x92.jpg\" alt=\"ASM Machines Sp\u00e9ciales Automatisation - Cam 1 video ligne automatis\u00e9e ASM\" width=\"100\" height=\"92\" \/><\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>You are here &gt; Complete Lines &gt; Automated Line (next &gt;&gt;) \u2013OFFLINE VERSION\u2013 Realization and Integration of a Fully Automated Production Line Objectives of the Mission Our client, European leader in sanitary equipment, contacted ASM to design a fully automated line automated installation, testing and assembly of flush valves. The main\u2026 <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/www.asm-indus.com\/en\/ligne-automatisee-p17\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> \u201cAutomated Line\u201d<\/span><\/a><\/p>","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":22,"comment_status":"closed","ping_status":"closed","template":"page-templates\/full-width.php","meta":{"om_disable_all_campaigns":false,"_exactmetrics_skip_tracking":false,"_exactmetrics_sitenote_active":false,"_exactmetrics_sitenote_note":"","_exactmetrics_sitenote_category":0,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0},"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.asm-indus.com\/en\/wp-json\/wp\/v2\/pages\/1624"}],"collection":[{"href":"https:\/\/www.asm-indus.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.asm-indus.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.asm-indus.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.asm-indus.com\/en\/wp-json\/wp\/v2\/comments?post=1624"}],"version-history":[{"count":0,"href":"https:\/\/www.asm-indus.com\/en\/wp-json\/wp\/v2\/pages\/1624\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.asm-indus.com\/en\/wp-json\/wp\/v2\/media?parent=1624"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}